Friday 15 March 2013

Corrugated boxes are made of paper-based material consisting of fluted corrugated sheets and one or two flat linerboards. These corrugated boxes are designed to take the rigor associated with transportation and to withstand the wear and tear of shipping.

Corrugated boxes are four categories viz. custom, gift, moving, packing and storage boxes. Each has their own specific use and meets specific needs of the buyer. Considering the fact that trees are cut in the process of creating any paper, the eco-friendly buyer can look for recycled paper being used to construct the boxes selected.

Custom Box Buying

Custom corrugated boxes are to meet a specific need; maybe to hold and move a special object of interest. The buyer chooses the length, width and height; box ply value, the GSM, logo and the box color and the quantity. The boxes are made to order; can be ordered online.

Gift Box Buying

A gift box is required to precariously protect the gift being shipped. Gift boxes come in three standard types - small, medium and large. The decision is how many boxes of what size are required to hold the gifts. Small comes in standard dimensions (5"x5"x5", 4"x4"x4",6"x4"x4");Medium has standard dimensions (12"x6"x8", 12"x4"x7", 12"x3"x9")and Large standard dimensions (12"x6"x12", 18"x4"x12", 20"x4"x12").

Moving Box Buying

Moving is a big hassle; worrisome it is getting all the stuff at your home to your new home or to storage. Getting appropriate moving boxes ensures that the rigors of the transportation will not leave an indelible mark on your household stuff.

Moving boxes need to be comfortable to pack and accommodate all the kitchen utensils, bathroom toiletries, living room memorabilia, fragile electronics like televisions and your closet in entirety - clothes, shoes and children's toys.

When buying look for the appropriate size considering the space to be occupied in the chosen transportation. The dimensions really do not matter as long as all the boxes fit into the transport vehicle. Smaller sized boxes can be handled easier to load and unload.

Packing Box Buying

Packing boxes above all need strength and also need to be light enough not to add excess weight to the already heavy household stuff packed.

Packing boxes are same as moving boxes except that they need to be stronger even when heavier. When buying packing boxes, look for strength to withstand other boxes of similar size and weight being stacked up above them. The edges and sides need to be sturdier.

Storage Box Buying

Storage becomes an option when there is an unexpected move. These sudden moves require storage as a temporary safe house for your household / office stuff. These cardboard boxes are a cost-effective storage solution for magazines, periodicals, and letter-sized materials. The sturdy, corrugated construction withstands usage on a desk or shelf. Storage can be for the entire set of things in one's house. That requires very sturdy boxes which can withstand many boxes being stacked up on them.
When we are moving our house, pack our less used stuff, store old books, or mail all the heavy weight items, the first thing we have to choose or decide on is the size of the corrugated boxes that will suit our particular requirement. These custom corrugated boxes have become a part of our daily lives; we can easily find them anywhere and everywhere starting from super markets, grocery stores and many such places. The corrugated boxes are made out of a fiber material obtained from paper. The word 'corrugated' indicates a material that is shaped into alternating grooves and ridges. The corrugated boxes are made up of liner boards and flutes; the flute sheets are arranged in a wave like pattern and are made up of fiber materials. The flute sheets are placed between the liner boards. The strength of the corrugated boxes depends on the count of the liners and flutes present in each box. The wide acceptance and usage of corrugated boxes all around the world for shipping, industrial and commercial activities is due to the strength and reliability these boxes offer.

Manufacturing process

The corrugated boxes are manufactured in specialized factories or facilities known as 'box plants'. Corrugated boxes are manufactured from corrugated paper boards which are thicker and stiffer than the cardboards.

Steps:

• The order for manufacturing is taken depending upon the requirement and where the boxes have to be used.

• Then depending on the use of the box, the number of liners and flutes will be decided. There are several types of these boards and they are as follows:

Single Face Corrugated board - It has a layer of liner which is attached to the corrugated medium and it is used for packing light weight materials and objects such as bulbs etc.
Single Wall Corrugated board - This board has two liners and a corrugating medium is placed between the two liners. Single wall corrugated boards are the most common types of boxes which we see on a day to day basis.
Double Wall Corrugated Board - In these types of boxes, an extra liner is placed along another corrugated medium. Double walled corrugated boards are very strong and more expensive too. These boxes are used for packing heavy items such as furniture.
Triple Walled Corrugated Board - These boards have four liners and three corrugating mediums making them even tougher and stronger.

Then the corrugated paper is passed along the corrugated line where the heat, pressure and glue will be used to manufacture these boxes. The corrugated paper will go through the converting machines, flexo- folder gluers, Die- cut machines, a rotary die cutter and flat die cutter procedures before being converted into easy to pack and ship boxes. These boxes are indeed a gift to the people in the shipping industry.
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